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Which frequency & single or large Magnetrons


2.45GHz and 915MHz magnetrons


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What frequency should I use?

Single or multiple magnetrons?



Both of the above questions are sometimes related. Some facts about each approach are listed below.

• Magnetron efficiencies are between 50-72% for 2.45GHz compared to 80 to 87 % for high power 922 or 915MHz.

• The lower the frequency the great the penetration depth into a material.

• Field uniformity is usually better when multiple magnetrons are used.

• There are no 915 or 922MHz magnetrons less than 5kW.

• At 2.45GHz magnetron range in power from 1kW to 30kW, at 915MHz the range is from 5kW to 100kW.

• Different frequencies can initiate different energy transfer mechanisms within the material being heated, which may impact on reaction thermodynamics or product quality.

• Applicator dimensions and complexity would be much greater using multiple magnetrons.

• The larger the applicator greater will be the thermal losses and reduced microwave efficiencies. A larger applicator would be required if multiple magnetrons were used.

• In multiple magnetron installations, magnetron life is reduced due to cross coupling of power between each.

• Multiple magnetron systems provide a high degree of redundancy.

• Multiple low power magnetron generators are simple in design allowing any technician microwave technician to repair them.

• In some situations the replacement cost of low power magnetrons per kW can be higher than that of high power magnetrons.

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915MHz in Europe
This frequency is not an ISM approved frequency within Europe, any microwave equipment installed at this frequency is required to comply with tough emission standards. The limit given is +40dB(uV/m), measured at a distance of 30m from the outside wall of the building housing the equipment. This limit is very difficult to achieve and requires the equipment to be adequately screened and choked.

A French company(Sairem) has successfully installed microwave equipment operating at 915MHz that complies with the strict European limits. AMT is currently developing technology that will comply with these strict limits.

 

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